Milwaukee 5625-20 Fixed Base Router Review Powerful 3.5 HP Variable Speed Tool

Description

Highlights of the Milwaukee 5625-20 Router

Testing the Milwaukee 5625-20 15 Amp 3-1/2-Horsepower Fixed Base Variable Speed Router has been quite an experience. The powerful 3.5 HP motor really stands out, handling every bit I threw at it without hesitation. This router is no lightweight either, tipping the scales at about 14.6 pounds, which gives it a solid, sturdy feel during use. The motor housing and base made from machined aluminum add to the durability, making it feel like a tool built for serious woodworking. One feature I especially appreciate is the variable speed dial ranging from 10,000 to 22,000 RPM. This allows me to perfectly match the speed to the bit size and material, which is crucial for clean cuts.

The soft start feature deserves a shout-out too. Despite the heavy-duty motor, the startup is smooth, without that dreaded jolt that some routers have. Milwaukee’s linear height adjustment system was a pleasant surprise; it lets me make quick coarse adjustments with a precision of 1/8-inch and micro-fine tweaks down to 1/64-inch, all from above the router table. This system alone saves a lot of time and frustration during setup. Plus, the T-handle wrench and collet wrenches included make bit changes straightforward, which is always a bonus.

Positive Features That Make This Router Worth Considering

• Robust 15 Amp motor capable of handling heavy-duty tasks effortlessly.
• Precise micro-fine depth adjustments with the linear height adjustment system.
• Variable speed control that maintains power even under load.
• Durable aluminum housing and base for long-lasting use.
• Soft start feature for smooth operation without sudden jerks.

Drawbacks That I Noticed

Using the router extensively also brought some imperfections to light. Its weight of nearly 15 pounds makes it less ideal for prolonged handheld work, especially if you’re used to lightweight routers. The fixed base design means it’s not as versatile as plunge routers for certain types of cuts. While the cord length of 8 feet is decent, I found it a bit restrictive in larger workshop setups without additional extension cords.

Another point worth mentioning is the noise level. The motor is powerful, but it’s not exactly quiet, which might be a concern if you’re working in a home environment or small workshop. Also, the price point feels on the higher side compared to some competitors, especially if you don’t require the full power or all the precision features.

Areas for Improvement

• The hefty weight limits handheld comfort for extended projects.
• Fixed base restricts cutting versatility compared to plunge routers.
• Noise output is noticeable during operation.
• Cord length could be longer for more mobility.
• Price may be steep for casual users or hobbyists.

Ease of Use and Control

Handling the router with its tilted T-handle grips was surprisingly comfortable. This ergonomic design gave me excellent control, especially when working freehand. The ability to keep both hands on the tool while adjusting speed and power via the 22 amp switch and speed dial on the handle felt intuitive. These controls are conveniently placed to avoid interruptions during work. The micro-fine depth adjustment knob is a game-changer for precision work, making it easy to dial in the exact cut depth without repeated test cuts.

I also appreciated the sealed ball bearings, which kept the motor running smoothly and reduced vibration. This contributed to cleaner cuts and less fatigue. The tool’s durability and build quality were evident from the start and gave me confidence that it would hold up well through heavy use.

Performance Under Different Conditions

Testing this router on various projects, from routing hardwood edges to trimming plywood, revealed its true capabilities. The high horsepower and variable speed allowed me to work efficiently on dense woods without bogging down. Even large diameter bits spun effortlessly with consistent speed, thanks to the premium electronic feedback circuitry maintaining power under load.

Table-mounted, this router replaced my older shaper for many tasks, proving its value as a production workhorse. The above-table height adjustment meant I could fine-tune depths without removing the router from the table, a huge time saver. I noticed the router’s cooling system kept the motor temperature manageable during extended cuts, which is critical to preventing overheating.

Other Options to Consider

Compared to popular competitors like the DeWalt DWP611 or the Bosch 1617EVSPK, this Milwaukee fixed base router shines in terms of raw power and precision adjustments. While DeWalt offers lightweight and plunge base options, its horsepower is significantly lower, making it better suited for lighter tasks. Bosch provides variable speed but doesn’t quite match Milwaukee’s micro-adjustment accuracy or build robustness.

On the downside, Milwaukee’s weight and fixed base design limit its versatility compared to the more portable and plunge-capable competitors. Price-wise, it leans toward the premium end, whereas brands like Ryobi or Makita might appeal more to budget-conscious hobbyists. However, those cheaper options often sacrifice power and durability, areas where this router excels.

Value for Money

Considering its heavy-duty motor, precision features, and robust build, the Milwaukee router offers solid value for those who need a reliable production-grade tool. The 5-year warranty adds peace of mind, which is not always common in this price range. For woodworkers who demand power and precision, investing in this router makes sense despite the higher cost.

Casual users or beginners might find the price a bit daunting and could opt for more affordable models, but the features justify the expense for serious woodworking. The included accessories, like the collet wrenches and sub-base, add to the overall package without extra purchases. If you’re looking for a tool that combines power, durability, and precision, this router is worth its weight in gold—just be ready for the heft.

Design and Build Quality Insights

The design feels industrial-grade from the moment you pick it up. The machined aluminum base and motor housing give it a premium feel and durability that plastic-bodied routers can’t match. The fixed base is solidly constructed, providing stability during cuts and table mounting. Milwaukee’s attention to detail shows in the sealed ball bearings that prolong motor life and reduce maintenance.

The height adjustment knob’s location above the table is one of those smart design choices that makes a big difference in workflow efficiency. The power cord is thoughtfully positioned to avoid tangling or wrapping around the tool, a common annoyance with other routers. Overall, this router is built to last and withstand the rigors of a busy woodworking shop.

Testing this tool gave me a clear picture of its strengths and limitations. It’s a powerhouse with excellent precision and durability but demands respect due to its weight and fixed base design. Those looking for a serious, reliable router for production work will find a lot to appreciate here, while hobbyists may have to weigh the cost and bulk against their needs.

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